SPLICE CRIMPING
SM Crimp V8 operation includes components manual positioning, when operator holds components within the splice area, and splice crimping by pressing the pedal.
Touch screen control panel (instead of manual buttons in the earlier models):
– displays information about tooling and connection,
– lets choose connection with preadjusted heights,
– detects position of main shaft by encoder,
– transmits picture from camera in the cassette and data from the built-in CFM.
Tool cassette can be designed for a wide range of wire cross-sections, e.g. 0.5-1.5 mm2. What is more, changing only the cassette it is possible to perform various connections with the same splice band.
SPECIFICATIONS:
– automatic crimp height adjustment with position controlled by encoder
– built-in CFM
– built-in component position video verification
– easy punch return to zero position
– plug-and-play fixture installation
– сan be integrated into automatic production line
Enables shifting the jig with components to the zone of crimping with Y and Z axes capability. High movement accuracy is achieved through programmable actions. Control over the YZ table is provided at the HMI screen, including control of stepper motor drives of the table.
Operator is protected by safety covers.
Support for the jig precisely carries the jig to the crimping zone.
All controls except the power switch are located at the display. With 5 buttons and 1 display it is possible to control the quantity of products, inputs and outputs, interface language, tooling technical data, feeding system and activate emergency stop.
It indicates the process of each crimp in a jig.
CFM captures, calculates and evaluates force-time curve and detects any deviation from the quality tolerances.
System works with many types of splicing and crimping machines and suites well to any application requiring inline monitoring of forces.
The reference curve of CFM corresponds to crimping force, but in fact it can reflect such quality deviations as:
CFM allows to adjust automatic cutting and/or rejection of defective items.
Removable part of a fixture that perfectly fits components and thus enables its precise positioning. Jig can be adapted to components depending on its quantity, shape, materials.
If machine has two jigs, while one is processing, second can be reloaded by another operator.
Splice band is defined according to the type of application and environment temperature range: splice band type and material (brass, brass with tin coating, cupronickel,cupronickel with tin coating, stainless steel), thickness (0.2 – 0.53 mm), width (1.5, 2, 3, 4, 6, 7 mm), and length.
Splice band is engineered with serrations for magnet wire and standard wire types. It is suitable for multi-strand and solid core copper and aluminum wires.
Our splice materials meet the following standards:
SPLICE MATERIAL | APPLICATION |
Brass CuZn30 | General purpose, -80..+120°C |
Brass with tin coating CuZn30 tinned | General purpose, -80..+120°C, corrosion resistant, pre-soldered components |
Cupronickel CuNi9Sn2 | High reliability, -80..+400°C, perfect corrosion resistant, weldable |
Cupronickel with tin coating CuNi9Sn2 tinned | High reliability, -80..+120°C, perfect corrosion resistant, weldable |
Stainless steel 2 mm: 2.4867, 4.6 mm: 1.4567 | Special purpose, -80..+900°C, for aggressive environments |
Customer specified | On request |
Tooling set includes clincher, anvil, punch, punch guide, and cutting block.
Such parameters as clincher type, clincher size, and punch tip shape are customized for the application.
Inclined clincher surface, smooth cutting surface, quick-change tooling cassette, and finger guard lighting cap guarantees efficient & safe operation.
Data memory in each tooling cassette stores its own tooling list (PN’s) and connection data for up to 10 connections with independent crimp height settings. It enables automatic correction of crimp height when the cassette is installed.
On the touch screen display HMI system shows complete work algorithm, indicating the current step and step when the failure occurred if any. It can be displayed as an algorithm graphics or product visualization.
HMI provides intuitive process control. It is possible to readjust all sensors including CFM to another product by choosing the corresponding program in the interface. HMI displays pictures of connections kept in memory when the tooling cassette is installed and the corresponding connection selected for processing.
Within the password protected area one can switch machine subfunctions on/off. Different access levels (operator and technician) are available at HMI touch screen.
Camera shoots the clincher area and sends video to the HMI screen in real time. Thus, operator can view the components being crimped and is capable to position them in the clincher precisely.
There are two options for the camera placement:
1, built into the tooling cassette,
2, mounted on the left wall of the tooling cassette and connected via USB cable.
CFM captures, calculates and evaluates force-time curve and detects any deviation from the quality tolerances.
System works with many types of splicing and crimping machines and suites well to any application requiring inline monitoring of forces.
The reference curve of CFM corresponds to crimping force, but in fact it can reflect such quality deviations as:
CFM allows to adjust automatic cutting and/or rejection of defective items.
Tooling set includes clincher, anvil, punch, punch guide, and cutting block.
Such parameters as clincher type, clincher size, and punch tip shape are customized for the application.
Inclined clincher surface, smooth cutting surface, quick-change tooling cassette, and finger guard lighting cap guarantees efficient and safe operation.
Data memory in each tooling cassette stores its own tooling list (PN’s) and connection data for up to 10 connections with independent crimp height settings. It enables automatic correction of crimp height when the cassette is installed.
Camera shoots the clincher area and sends video to the HMI screen in real time. Thus, operator can view the components being crimped and is capable to position them in the clincher precisely.
There are two options for the camera placement:
1, built into the tooling cassette,
2, mounted on the left wall of the tooling cassette and connected via USB cable.