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SPLICE CRIMPING

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SM Crimp V8
SM Crimp V8

 

SM Crimp V8 operation includes components manual positioning, when operator holds components within the splice area, and splice crimping by pressing the pedal.

Touch screen control panel (instead of manual buttons in the earlier models):

– displays information about tooling and connection, 

– lets choose connection with preadjusted heights, 

– detects position of main shaft by encoder,

– transmits picture from camera in the cassette and data from the built-in CFM.

Tool cassette can be designed for a wide range of wire cross-sections, e.g. 0.5-1.5 mm2. What is more, changing only the cassette it is possible to perform various connections with the same splice band.

SPECIFICATIONS:

– automatic crimp height adjustment with position controlled by encoder

– built-in CFM

– built-in component position video verification

– easy punch return to zero position

– plug-and-play fixture installation

– сan be integrated into automatic production line


Technical characteristics
  • Power supply
    230 V /50 Hz
  • Absorbed power
    500 watts
  • Motor rating
    300 watts
  • Cycle time
    300 ms
  • Noise level
    < 75dB
  • Weight
    50 kg
  • Dimensions including hand wheel (WxDxH)
    292x508x340mm
  • CE conformity
  • Apave (TÜV) certification
  •  

STANDARD FEATURES
  • Touch screen control panel
    Touch screen control panel
    All controls except the power switch are located at the display. It is possible to control the quantity of products, inputs and outputs, return punch to zero position, check CFM and component position, tooling technical data and feeding system, choose interface language and activate emergency stop.
  • Cast iron frame
    Cast iron frame
    In contrast to the machines assembled from separate parts by screws, SM Crimp 2000 cast iron frame warrants perfect stability during crimping.
  • Motorized splice band feeding system
    Motorized splice band feeding system
    Rubber surface of a feeding wheel prevents damages of the splice band. Special sensor controls the length of each splice.
  • Hand wheel
    Hand wheel
    Hand wheel is used to perform manual cycle for testing the system before production, i.e. centering the clincher. Wheeling moves the punch down and allows to monitor splicing process in general as well as positioning of the tooling.
  • Crimp height adjustment
    Crimp height adjustment
    Crimp height adjustment is realized via touch screen with buttons +- (increment of 0.01 mm) or by selecting among preadjusted connections parameters (automatically).
OPTIONS
  • Force sensor for CFM
    Force sensor for CFM
    Piezo sensor detects force at the moment of splicing, transmits information to CFM for data processing and displaying force-time curve corresponding to crimp force.
  • Cutting unit
    Cutting unit
    Cutting unit cuts the components after splice crimping so that their ends protruding out of the splice band from one side are of equal length. It suits wires of up to 1,5 mm2 diameter. CFM and cutting unit can be integrated to cut defective parts in halves.
  • Quality control equipment
    Quality control equipment
    Laboratory equipment allows to control whether the splice quality matches industry norms or any other special requirements. Check our micrograph laboratories, pull force and crimp height control tools, as well as specialized measurement software.
APPLICATION FIELDS
COMPONENTS TYPES
  • ALTERNATIVE ENERGY
    ALTERNATIVE ENERGY
    ALTERNATIVE ENERGY
  • AUTOMOTIVE
    AUTOMOTIVE
    AUTOMOTIVE
  • CIVIL ENGINEERING
    CIVIL ENGINEERING
    CIVIL ENGINEERING
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    ELECTRONICS
    ELECTRONICS
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    LIGHT INDUSTRY
    LIGHT INDUSTRY
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    MASS MARKET
    MASS MARKET
  • MEDICAL
    MEDICAL
    MEDICAL
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    RAILWAY
    RAILWAY
  • CORDS
    CORDS
    CORDS
  • DIODE & RESISTOR
    DIODE & RESISTOR
    DIODE & RESISTOR
  • FILAMENT
    FILAMENT
    FILAMENT
  • WIRE & CAPACITOR
    WIRE & CAPACITOR
    WIRE & CAPACITOR
  • WIRE & COIL
    WIRE & COIL
    WIRE & COIL
  • WIRE & DIODE
    WIRE & DIODE
    WIRE & DIODE
  • WIRE & LEADFRAME
    WIRE & LEADFRAME
    WIRE & LEADFRAME
  • WIRE & METALTAB
    WIRE & METALTAB
    WIRE & METALTAB
  • WIRE & PCB
    WIRE & PCB
    WIRE & PCB
  • WIRE & SENSOR
    WIRE & SENSOR
    WIRE & SENSOR
  • WIRE & RESISTOR
    WIRE & RESISTOR
    WIRE & RESISTOR
  • WIRE & WIRE
    WIRE & WIRE
    WIRE & WIRE
  • PCB & COAXIAL CONNECTOR
    PCB & COAXIAL CONNECTOR
    PCB & COAXIAL CONNECTOR
  • WIRE & PIN
    WIRE & PIN
    WIRE & PIN
  • WIRE & PLASTIC CONNECTOR
    WIRE & PLASTIC CONNECTOR
    WIRE & PLASTIC CONNECTOR
  • WIRE & PLUG ADAPTER
    WIRE & PLUG ADAPTER
    WIRE & PLUG ADAPTER
  • WIRE & THERMAL FUSE
    WIRE & THERMAL FUSE
    WIRE & THERMAL FUSE
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